EDMS Electronic Design & Manufacturing Services

CCS Group – Your electronics manufacturer

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Cable Assemblies

Assemblies for highest demands

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Mechatronics

CCS Group – interdisciplinary solutions from a single source

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Systemintegration

CCS Group – your ODM-partner

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Your one-stop-shop

From prototypes to large series – available from one single source …

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Divisions

As one of the leading European system integrators, we develop and produce complete mechatronic solutions over the entire life cycle of an application.

Learn more about our modular services:

  • EDMS (electronics)
  • Cable assemblies
  • Mechatronics
  • System integration

EDMS

EMS (Electronic Manufacturing Services) commonly refers to PCB configuring, including the realisation of appropriately varied assembly tests.

 

The «D» within the Electronic (Design &) Manufacturing Services

You can expect more from the CCS Group, because with over 50 engineers in the global «Design» service network, we realise our customers’ marketing ideas through application and test engineering and the industrialisation process (NPI).

The CCS Group is one of the leading EDMS partners in the DACH region. Its service portfolio encompasses every technology combination, including specific special processes:

  • Processing of the smallest designs (01005)
  • Lead-free (RoHS compliant) technology, also available with lead on request
  • SMT & THT production (including selective and hot bar soldering)
  • Press fit technology
  • Depaneling technology
  • PCB cleaning, assembly cleaning including the plasma process
  • Painting and sealing techniques
  • X-ray and optical test procedures
  • Electrical testing with our own test equipment
  • PoP «Package on Package»
  • After-sales processes

Production

Production expertise, including own wound product production in the areas of electronic components & assemblies:

  • 14 SMT lines
  • Batch sizes from 1 to > 1 million pieces
  • From single to x-layer multi-layer print, special techniques
  • Conducting of specific customer tests (optical, electrical & X-ray) and environmental simulations
  • Cable assemblies, wiring
  • Mechatronics (incl. device and system construction)
  • Production pursuant to IPC-610 class 2 and 3

Cable Assemblies Service

Not even the most modern device can function without electrical connections. Cable and plug-in connection layouts are among the greatest challenges in this respect.

Whether in vehicles, aeroplanes, computers or medical equipment, cabling is still a fundamental part of the reliable interaction of assemblies within these complex systems.

In this area too, we are your specialist and production partner. Our competences are defined as follows:

  • Applications with increased requirements (special vehicles / machines, medical engineering, telecommunications)
  • Batch sizes: 1–300,000 pieces/year
  • Dimensioning: 1–1000 braids per strand
  • Dimensions: 5 centimetres to 50 metres
  • Design with CAD software
  • Fully automatic cutting and stripping machines
  • Crimping machines with crimping force monitoring
  • Cable harness winding machines
  • Ultrasonic welding
  • Varied test options
  • Acceptance criteria pursuant to IPC-620

Our machinery also provides possibilities for further special processes such as the braiding or meshing of cables to improve mechanical properties and the temperature and protection against moisture and extreme temperature influences.

Mechatronics

On an interdisciplinary level, mechatronics deal with the interaction of mechanical, electronic and IT elements and modules in system integration.

As a strong, dependable partner, we can offer mechatronic solutions of all types in conjunction with our technical equipment (e.g. assemblies, turnkey equipment, switch cabinets or large systems).

System integration

If individual modules, control elements, cable assemblies, mechanical components or other semi-finished products are to come together to form one complete system, we are your address as an ODM partner.

As a vertically integrated system partner, we support you in every respect from design and through the different phases of production to after-sales. You concentrate on your market – we do the rest!

Production can also be flexibly designed with regard to complexity for everything from simple assemblies to highly complex modules, systems and equipment.

You also profit from our all-round service in the following areas:

  • Agricultural / municipal /garden equipment
  • Various industrial applications
  • Energy / environmental technology
  • Hoisting / lifting and crane systems
  • Refrigerating and freezer units
  • Warehouse and pick-and-place systems
  • Medical technology
  • Switch cabinet construction
  • Special vehicle construction
  • Special machine construction

The CCS Group – Your one-stop-shop

Whether your demand is for assembled PCBs, cable assemblies or complete devices: our locations are in the position to support our customers as a competent «one-stop shop».

As an international group of companies with European and Asian locations, our services range from development, industrialisation, prototype production to serial production and spare parts management.

As one of the leading European system integrators, we develop and produce complete mechatronic solutions over the entire life cycle of an application.

  • International Group structure in Europe / Asia facilitates ”glocal” support
  • Specialist for equipment assembly packed for retail
  • Hardware and software development services in Germany, China and Switzerland
  • Component sourcing at the Asian locations
  • Global supplier management
  • Manufacture of cable assemblies of all kinds
  • Dedicated wound product production
  • Prototypes from batch size 1
  • Assemblies